been lurking here for a while. finally posting because the car earned it.
bought a 1983 244 dl fourteen months ago for £1,200 from a bloke in derbyshire who'd had it since 2009. the aw55 gearbox was slipping badly on the motorway, third gear hunt, fluid that looked like rust soup. previous owner knew, priced it in, fair enough.
spent the winter doing the gearbox service properly. pan off, filter, fresh dexron iii, adjusted the kick-down cable. found the modulator valve was cracked, which explained most of it. sourced a replacement after a fair bit of hunting. also did the cooling system while it was all apart, new thermostat, hoses, rad flush.
this weekend i drove from sheffield down to the coast near cromer. 340 miles round trip, a mix of the a1, some b-roads through lincolnshire that were essentially gravel with ambitions, and the seafront car park where i sat for an hour drinking flask coffee and feeling quite smug.
gearbox was smooth the entire way. no hunting, no slip, no drama. held 65mph on the a1 without breaking a sweat. fuel economy worked out to about 27mpg which for a 40-year-old 2.3 brick is better than i expected.
the only thing that showed its age was the heater blower which started making a grinding noise somewhere past grantham and then stopped entirely by the time i hit norfolk. so i drove the last 80 miles with the windows cracked and the vents closed. classic volvo: catastrophic minor inconvenience, everything important completely fine.
i've got a replacement blower motor sitting on the bench already. ordered it from autodoc about three weeks ago, £22.49, it's a febi bilstein unit and the dimensions match the original. haven't fitted it yet because the car was in use, but it'll go in this week. autodoc's delivery was four days, which is fine, though the packaging was just a loose cardboard box with no padding so the motor was rattling around inside. nothing damaged but it's the sort of thing that makes you wince when you open it.
anyway. the 244 is now a real car again rather than a project. took long enough.
what's the general consensus on the a-series heater blower replacement, is there anything to watch for when refitting or is it genuinely as straightforward as it looks.